Put the vehicle's transmission in Neutral. This makes it ideal for outdoor use, especially in humid and rainy climates. I did not see replacement cable for zxr-5000. The Badland will be made in China using parts sourced horribly. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Benefits for Using Badland Winches Variety of Winches Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. You can increase the rope length and get more spools on your drum with its thin size. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. A road alligator jumped up and took out the controller box. Attach the Circuit Breaker to the Positive Terminal on the battery. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Im looking for a drum assembly for a Badland 2500 lb winch. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. Use as intended only. One such feature is that it can pull or tow for a very long time without getting hot and burning out. Cable: 7. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. Do not power the hook all the way into the fairlead to prevent damage. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. One safety feature in this machine includes the automatic load brake. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Wear restrictive hair covering to contain long hair. Do you know where I can purchase one? We recommend giving the device some rest in between and letting it cool off. All rights reserved. Wrap wire rope under 500 lb. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. I have a badlands 12000 lb capacity winch. Retract Wire Rope onto Wire Rope drum being careful not to allow kinking. Your email address will not be published. The operator and assistants must carefully plan usage to prevent accidents. Any help would be appreciated. All connections must be tight and clean. Badland Zxr 12000 Winch Wiring Diagram Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. For a better experience, please enable JavaScript in your browser before proceeding. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. The winch's internal mechanism is permanently lubricated. Repair or replace solenoid. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). Save This Manual I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. Yes, these units are waterproof. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. These include: IP66 Rated Weatherproof Refer to instructions for tensioning the wire rope under "Preparing the Wire Rope". It features a three-stage planetary system for gear transitions to speed up the process. In this section, we have answered some important questions that might help you understand the product better. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. The ZXR 12000 Lb winch is IP66-rated waterproof. Also, they protect your hands from scratches and injuries. Shop products from small business brands sold in Amazons store. Stay out of the direct line that the wire rope is pulling. Spooler would not engage after that it was just in free spool mode. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. If voltage is present, replace motor. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. Uncoil the wire rope, except for 5 full wraps. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. Insulate all exposed wiring and terminals after installation. Keep wire rope straight to avoid kinking the wire rope. It is used to alert you to potential personal injury hazards. I do a review and install some new parts. Do not wear loose clothing or jewelry, as they can be caught in moving parts. A circuit breaker can act as a disconnect at the push of a button. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Non-skid footwear is recommended. To operate the winch, plug the remote into the socket connector. Badland Winch Parts, Replacements & Accessories. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. I need cable information to replace csble . ), Use winch only in underwind orientation. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. Do not operate the winch at extreme angles. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Let's discuss some setbacks of this unit. The company offers a 65-feet long cable with this product. Keep at least 5 full turns of wire rope on drum. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? Hook onto the object using a pulling point, tow strap, tree strap, or chain. No hardware to mount or connect the electrical components. Insert the Pendant connector into the Socket. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Im looking for a drum assembly for a Badland 2500 lb winch. There are two black wires and two red wires that come out of the winch. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Download Badland ZXR 12000 Truck/SUV Winch Manual. And a note from the lawyers: Products should always be used in accordance with the owners manual. Mike El Paso, TX, TLCA 8009. Maintain labels and nameplates on the winch. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Attach the black Battery Cable directly to the negative terminal of the battery. Secure the solenoid assembly in place with mounting screws. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Retails for 350 dollars plus tax. I've searched and cannot find any source for replacement parts . Fingers may be caught and get pulled into fairlead or drum. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. It comes with a clevis hook. Do not use the winch if the wire rope is frayed, kinked or damaged. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. Ventilate area well before and while working on battery. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. Have the winch serviced by a qualified repair person using only identical replacement parts. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. These winches weigh around 90 pounds. It also comes with an adapter plate that anchors the winch to the trailer ball. It is too late to reverse the damage at this point, the wire rope must be discarded. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. Next, mount the unit at the bumper of your vehicle. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. Note: Check compatibility with your vehicle before purchasing. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. Winch with Wire Rope. I cant seem to find a parts listing for the plastic box with cover. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Your email address will not be published. Keep clear. It is in the signature Mile Marker orange and black color. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. It has a very smooth surface to feed your synthetic rope through. Some customers report that this product overheats. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. It has a powder coated finish in a semi-gloss black color. Press the remote ON switch until the blue light blinks. Connect the black cable from the battery's negative side to the winch. Refer to Relocating the Control Box on page 8. Fairlead: 2. This helix gives rise to the composite rope. Do not lean over or come in contact with battery while making connections. Here are some of the top eye-catching pros of this product. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. do NOT contact me with unsolicited services or offers Badland Zxr 12000 Winch Wiring Diagram Database. I bought a 12000 zxr last year but never opened it until yesterday. Best Badland Winch Remote For Replacement. We may earn a small commission from affiliate links and paid advertisements. Do not slide wire rope through hands, even with gloves on. Handlebar Control Switch: 3. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. Badland ZXR 12000 Winch Wiring Diagram. Hook onto the object using a pulling point, tow strap or chain. This wire rope is kinked. 3. Move the Clutch Handle to the Engaged position. An installation manual is also part of the package. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . How do I get the hardware. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. Badland winches are known for durability, fair price, and easy maintenance. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Your email address will not be published. If you are buying a winch for the first time, there will be several queries in your mind. Electrical electrical wiring is a potentially hazardous task if carried out improperly. Just have to look up or call customer service. Tap solenoid to loosen contacts. If you have a wireless remote, connect the remote control receiver to the solenoid box. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. It halves the load on the winch through pulley action. Specifications The next item on the list is a hawse fairlead. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. However, the brand does not provide winch accessories as widely as other winch brands do. tension before use. Do not open the housing. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? You must log in or register to reply here. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Badland has invested a lot of thought into manufacturing this product.